Job Description

As an Insulation Line Process Engineer, you will be responsible for developing and standardizing the covered conductor process, setting up the lab, and creating various materials for the insulation process. This role requires a strong understanding of insulation materials, Insulation Line Process Engineering, and laboratory setup. In addition, the position is responsible for correcting and improving manufacturing processes, systems, and operations with the goal of developing more advanced applied engineering skills. The expectations are that you will make valuable contributions to engineering projects, actively participate in project tasks, assist in design, development, testing, and implementation processes, and contribute effectively to project outcomes, meeting deadlines, and achieving project goals. This position will work on R&D, standardization, troubleshooting and resolving technical issues that arise during production and testing, analyzing problems, proposing solutions, and implementing corrective actions. The objective is to develop and standardize the covered conductor process, while implementing continuous improvement and driving toward operational excellence.

Essential Functions

• Foster a zero-injury culture: conduct risk assessments and implement safety protocols to minimize hazards and ensure a safe working environment.
• Develop and standardize the covered conductor process to ensure consistent quality and efficiency.
• Set up and maintain the laboratory for insulation process testing and development.
• Create and test various materials for the insulation process, ensuring they meet industry standards and specifications.
• Perform materials inspection of raw material, work in process (WIP) and finished goods.
• Collaborate with cross-functional teams, including R&D, production, and quality assurance, to optimize the insulation process.
• Conduct research and stay updated on the latest advancements in insulation materials and technologies.
• Troubleshoot and resolve any issues related to the insulation process and materials.
• Document and report on process improvements, test results, and material performance.
• Ensure compliance with safety and environmental regulations in all aspects of the insulation process.
• Improve productivity by performing ergonomic evaluations, time studies, simulation, and line balancing, including studying and improving plant safety.
• Perform cost analyses to aid decision-making for proposed processes or projects.
• Carry out Capacity utilization analyses.
• Identify critical operating parameters and implement process control strategies to ensure consistency of output while reducing dependence on product testing.
• Apply work-load models to optimize employee occupation, ensuring efficient and cost-effective production.
• Take inventory and provide reports as necessary.
• Create engineering drawings, conduct calculations, and collaborate with cross-functional teams to refine designs.
• Lead process troubleshooting efforts to identify root causes of production issues and implement corrective actions.
• Create and manage process documentation including creation of SOPs, technical reports, specifications, and project plans.
• Maintain accurate records of design and process changes, test results, and project progress.
• Assist in conducting tests, experiments, simulations and feasibility studies to evaluate the performance and reliability of raw material, product, system, and processes.
• Assist Quality Control to ensure adherence to engineering standards and specifications.
• Practice 5 Whys methodology to determine root cause of process issues/failures, and implement actions to prevent reoccurrence.
• Collaborate with cross-functional teams, including production, engineering and quality assurance to identify process improvement opportunities.
• Participate in meetings, provide updates on progress, and contribute to effective communication within the team.
• Participate in the design and commissioning of new production facilities, including equipment selection, installation, and startup activities.
• Adhere to relevant industry standards, regulations, and safety protocols to ensure that work meets legal and regulatory requirements.
• Assist in obtaining necessary certifications or approvals.
• Follow company rules and guidelines.
• Comply with cross-training and other training requirements.
• Other duties may be assigned as needed, such as supporting preventative maintenance tasks, spare parts, and tooling management.

Requirements / Training and Experience

• Bachelor's degree in Chemical Engineering, Materials Science, or a related field.
• One or two years of hands-on experience in a manufacturing company or internship in a related field is highly desired.
• Proven experience in Insulation Line Process Engineering, preferably in the insulation industry.
• Strong knowledge of insulation materials and their properties.
• Experience in laboratory setup and maintenance.
• Excellent problem-solving and analytical skills.
• Strong communication and teamwork abilities.
• Ability to work independently and manage multiple projects simultaneously.
• Effective verbal and written communication skills with the ability to collaborate effectively with cross-functional teams.
• Ability to comprehend and follow directions.
• Basic understanding of ISO-9000 quality management system principles.
• Adept at multi-tasking: able to manage multiple priorities and deadlines.
• Strong commitment to safety, quality, and continuous improvement
• Proficient with Microsoft Office Suite or related software programs.
• Ability to meet attendance expectations in a fast-paced manufacturing environment.
• Willingness to work off hours or on off-shifts to meet promised timelines and deliverables.
• Ability to maintain a professional, positive attitude.
• Must be able to successfully pass e-Verify background check.

Preferred Qualifications:

• Master's degree in Chemical Engineering, Materials Science, or a related field.
• Experience with covered conductor processes and materials.
• Knowledge of industry standards and regulations related to insulation materials.
• Experience using statistical software packages such as Statistica or MiniTab is preferred.
• Experience using a database such as FoxPro, Oracle or SQL Server is highly desired.
• Some experience with CAD tools such as AutoCad or SolidWorks is a plus.

Incentives

• Benefits offered the first of the month following 30 days of employment, include: medical, dental, life insurance, long term disability, paid time off (sick and vacation), 10 company holidays, 401(k) with company match, etc.
• Referral Rewards program

Salary Range: $90,000.00 To $160,000 Annually

Work Environment

The Insulation Line Process Engineer position works in a combination of work settings from office, lab to a safety sensitive manufacturing environment. The Insulation Line Process Engineer will often work directly on the shop floor of the manufacturing facility, near and around large-scale production processes and equipment. The Insulation Line Process Engineer may also work in Research and Development (R&D) and Quality Control Testing to design and develop new manufacturing processes, testing, and experiments to improve product design and production methods, and to ensure product quality and compliance with standards. The position will spend time in the engineering office performing tasks such as designing manufacturing systems, developing process flow diagrams, analyzing data, creating manufacturing instructions, and collaborating with others. Occasionally, the Insulation Line Process Engineer will participate in on-site visits needed to visit suppliers, vendors, or customer sites to review quality issues, assess manufacturing capabilities, troubleshoot production issues, or assess material or tooling quality and performance. Occupational health and safety practices are essential in manufacturing environments, and the Insulation Line Process Engineer is expected to adhere to safety protocols and wear appropriate protective equipment when necessary.

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