Job Description:
· Develop, test, and implement automation programs.
· Configure PLCs, motion controllers, and HMIs for new builds and retrofit machinery.
· Translate existing control code (e.g., VB, Allen-Bradley, Siemens) into B&R-compatible logic.
· Design and update electrical schematics and control panel layouts.
· Specify components such as PLCs, drives, sensors, relays, motors, servos, and safety devices.
· Ensure designs comply with relevant standards, including UL, NEC, CE, and UKCA.
· Diagnose and resolve electrical and software issues during machine builds, testing, and field installations.
· Collaborate with technicians and maintenance teams for root cause analysis and corrective action.
· Provide technical support remotely or on-site as needed; oversee/support the assembly, wiring, and testing of control panels.
· Assist with machine startup and commissioning at in-house and customer facilities.
· Perform I/O checks, system tuning, and ensure proper system functionality.
· Work closely with engineers, technicians, and project managers to align automation systems with performance and delivery goals.
· Maintain thorough documentation for electrical designs, software revisions, and system configurations.
Qualifications:
· AA/AS or BS (preferred) in Electrical Egr, Controls Egr, Automation, or related field (or equivalent hands-on experience).
· 2+ years experience in programming and integrating automation systems in a manufacturing or machine-building environment.
· 2+ years of control system programming experience including PLC ladder logic, HMI screens, servo motion control, and robotics
· Strong proficiency in PLC programming and troubleshooting with B&R Automation Studio (preferred), Allen-Bradley (RSLogix/Studio 5000), Siemens (TIA Portal, Step 7)
· Experience configuring and integrating VFDs, and industrial Ethernet/IP networks
· Ability to translate control logic from platforms like VB, Allen-Bradley, or Siemens into B&R-compatible code.
· Strong knowledge of schematics, control panel design, and component specification (PLCs, sensors, relays, servos, safety devices)
· Familiarity with UL, NEC, CE, UKCA, and other safety and electrical compliance standards
· Experience with control panel assembly and wiring, system startup and I/O checks, parameter tuning and machine commissioning
· Proven experience diagnosing and resolving electrical and software issues during system build and testing
· Ability to support root cause analysis, implement corrective actions, and perform electrical troubleshooting
· Ability to work closely with mechanical engineers, technicians, and project managers.
· Strong document maintenance, problem-solving, and attention to detail skills and a hands-on approach to engineering challenges
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